Fix and improve PID loops (#14373)
- Windup guarding was missing. The kludge in place of windup guard is removed. D term filter calculations are simplified to require fewer `float` calculations. Sign change for D term output to make debugging output clearer. - Use "no overshoot" for bed PID tuning.
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@ -350,11 +350,13 @@ temp_range_t Temperature::temp_range[HOTENDS] = ARRAY_BY_HOTENDS(sensor_heater_0
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PID_t tune_pid = { 0, 0, 0 };
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float max = 0, min = 10000;
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const bool isbed = (heater < 0);
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#if HAS_PID_FOR_BOTH
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#define GHV(B,H) (heater < 0 ? (B) : (H))
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#define SHV(B,H) do{ if (heater < 0) temp_bed.soft_pwm_amount = B; else temp_hotend[heater].soft_pwm_amount = H; }while(0)
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#define ONHEATINGSTART() (heater < 0 ? printerEventLEDs.onBedHeatingStart() : printerEventLEDs.onHotendHeatingStart())
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#define ONHEATING(S,C,T) do{ if (heater < 0) printerEventLEDs.onBedHeating(S,C,T); else printerEventLEDs.onHotendHeating(S,C,T); }while(0)
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#define GHV(B,H) (isbed ? (B) : (H))
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#define SHV(B,H) do{ if (isbed) temp_bed.soft_pwm_amount = B; else temp_hotend[heater].soft_pwm_amount = H; }while(0)
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#define ONHEATINGSTART() (isbed ? printerEventLEDs.onBedHeatingStart() : printerEventLEDs.onHotendHeatingStart())
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#define ONHEATING(S,C,T) (isbed ? printerEventLEDs.onBedHeating(S,C,T) : printerEventLEDs.onHotendHeating(S,C,T))
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#elif ENABLED(PIDTEMPBED)
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#define GHV(B,H) B
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#define SHV(B,H) (temp_bed.soft_pwm_amount = B)
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@ -370,7 +372,7 @@ temp_range_t Temperature::temp_range[HOTENDS] = ARRAY_BY_HOTENDS(sensor_heater_0
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#if WATCH_BED || WATCH_HOTENDS
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#define HAS_TP_BED BOTH(THERMAL_PROTECTION_BED, PIDTEMPBED)
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#if HAS_TP_BED && BOTH(THERMAL_PROTECTION_HOTENDS, PIDTEMP)
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#define GTV(B,H) (heater < 0 ? (B) : (H))
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#define GTV(B,H) (isbed ? (B) : (H))
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#elif HAS_TP_BED
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#define GTV(B,H) (B)
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#else
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@ -456,23 +458,25 @@ temp_range_t Temperature::temp_range[HOTENDS] = ARRAY_BY_HOTENDS(sensor_heater_0
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SERIAL_ECHOPAIR(MSG_BIAS, bias, MSG_D, d, MSG_T_MIN, min, MSG_T_MAX, max);
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if (cycles > 2) {
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float Ku = (4.0f * d) / (float(M_PI) * (max - min) * 0.5f),
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Tu = ((float)(t_low + t_high) * 0.001f);
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tune_pid.Kp = 0.6f * Ku;
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const float Ku = (4.0f * d) / (float(M_PI) * (max - min) * 0.5f),
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Tu = float(t_low + t_high) * 0.001f,
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pf = isbed ? 0.2f : 0.6f,
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df = isbed ? 1.0f / 3.0f : 1.0f / 8.0f;
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tune_pid.Kp = Ku * pf;
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tune_pid.Kd = tune_pid.Kp * Tu * df;
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tune_pid.Ki = 2 * tune_pid.Kp / Tu;
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tune_pid.Kd = tune_pid.Kp * Tu * 0.125f;
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SERIAL_ECHOPAIR(MSG_KU, Ku, MSG_TU, Tu);
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SERIAL_ECHOLNPGM("\n" MSG_CLASSIC_PID);
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SERIAL_ECHOLNPAIR(MSG_KP, tune_pid.Kp, MSG_KI, tune_pid.Ki, MSG_KD, tune_pid.Kd);
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/**
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tune_pid.Kp = 0.33*Ku;
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tune_pid.Ki = tune_pid.Kp/Tu;
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tune_pid.Kd = tune_pid.Kp*Tu/3;
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tune_pid.Kp = 0.33 * Ku;
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tune_pid.Ki = tune_pid.Kp / Tu;
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tune_pid.Kd = tune_pid.Kp * Tu / 3;
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SERIAL_ECHOLNPGM(" Some overshoot");
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SERIAL_ECHOLNPAIR(" Kp: ", tune_pid.Kp, " Ki: ", tune_pid.Ki, " Kd: ", tune_pid.Kd, " No overshoot");
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tune_pid.Kp = 0.2*Ku;
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tune_pid.Ki = 2*tune_pid.Kp/Tu;
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tune_pid.Kd = tune_pid.Kp*Tu/3;
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tune_pid.Kp = 0.2 * Ku;
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tune_pid.Ki = 2 * tune_pid.Kp / Tu;
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tune_pid.Kd = tune_pid.Kp * Tu / 3;
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SERIAL_ECHOPAIR(" Kp: ", tune_pid.Kp, " Ki: ", tune_pid.Ki, " Kd: ", tune_pid.Kd);
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*/
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}
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@ -496,7 +500,7 @@ temp_range_t Temperature::temp_range[HOTENDS] = ARRAY_BY_HOTENDS(sensor_heater_0
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// Report heater states every 2 seconds
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if (ELAPSED(ms, next_temp_ms)) {
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#if HAS_TEMP_SENSOR
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print_heater_states(heater >= 0 ? heater : active_extruder);
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print_heater_states(isbed ? active_extruder : heater);
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SERIAL_EOL();
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#endif
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next_temp_ms = ms + 2000UL;
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@ -507,9 +511,9 @@ temp_range_t Temperature::temp_range[HOTENDS] = ARRAY_BY_HOTENDS(sensor_heater_0
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#if WATCH_BED && WATCH_HOTENDS
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true
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#elif WATCH_HOTENDS
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heater >= 0
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!isbed
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#else
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heater < 0
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isbed
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#endif
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) {
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if (!heated) { // If not yet reached target...
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@ -569,7 +573,7 @@ temp_range_t Temperature::temp_range[HOTENDS] = ARRAY_BY_HOTENDS(sensor_heater_0
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// Use the result? (As with "M303 U1")
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if (set_result) {
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#if HAS_PID_FOR_BOTH
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if (heater < 0) _SET_BED_PID(); else _SET_EXTRUDER_PID();
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if (isbed) _SET_BED_PID(); else _SET_EXTRUDER_PID();
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#elif ENABLED(PIDTEMP)
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_SET_EXTRUDER_PID();
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#else
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@ -805,9 +809,7 @@ float Temperature::get_pid_output(const int8_t e) {
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static float temp_iState[HOTENDS] = { 0 },
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temp_dState[HOTENDS] = { 0 };
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static bool pid_reset[HOTENDS] = { false };
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float pid_error = temp_hotend[HOTEND_INDEX].target - temp_hotend[HOTEND_INDEX].current;
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work_pid[HOTEND_INDEX].Kd = PID_K2 * PID_PARAM(Kd, HOTEND_INDEX) * (temp_hotend[HOTEND_INDEX].current - temp_dState[HOTEND_INDEX]) + float(PID_K1) * work_pid[HOTEND_INDEX].Kd;
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temp_dState[HOTEND_INDEX] = temp_hotend[HOTEND_INDEX].current;
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const float pid_error = temp_hotend[HOTEND_INDEX].target - temp_hotend[HOTEND_INDEX].current;
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if (temp_hotend[HOTEND_INDEX].target == 0
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|| pid_error < -(PID_FUNCTIONAL_RANGE)
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@ -825,13 +827,17 @@ float Temperature::get_pid_output(const int8_t e) {
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else {
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if (pid_reset[HOTEND_INDEX]) {
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temp_iState[HOTEND_INDEX] = 0.0;
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work_pid[HOTEND_INDEX].Kd = 0.0;
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pid_reset[HOTEND_INDEX] = false;
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}
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temp_iState[HOTEND_INDEX] += pid_error;
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work_pid[HOTEND_INDEX].Kd = work_pid[HOTEND_INDEX].Kd + PID_K2 * (PID_PARAM(Kd, HOTEND_INDEX) * (temp_dState[HOTEND_INDEX] - temp_hotend[HOTEND_INDEX].current) - work_pid[HOTEND_INDEX].Kd);
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const float max_power_over_i_gain = (float)PID_MAX / PID_PARAM(Ki, HOTEND_INDEX);
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temp_iState[HOTEND_INDEX] = constrain(temp_iState[HOTEND_INDEX] + pid_error, 0, max_power_over_i_gain);
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work_pid[HOTEND_INDEX].Kp = PID_PARAM(Kp, HOTEND_INDEX) * pid_error;
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work_pid[HOTEND_INDEX].Ki = PID_PARAM(Ki, HOTEND_INDEX) * temp_iState[HOTEND_INDEX];
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pid_output = work_pid[HOTEND_INDEX].Kp + work_pid[HOTEND_INDEX].Ki - work_pid[HOTEND_INDEX].Kd;
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pid_output = work_pid[HOTEND_INDEX].Kp + work_pid[HOTEND_INDEX].Ki + work_pid[HOTEND_INDEX].Kd;
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#if ENABLED(PID_EXTRUSION_SCALING)
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work_pid[HOTEND_INDEX].Kc = 0;
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@ -850,15 +856,9 @@ float Temperature::get_pid_output(const int8_t e) {
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}
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#endif // PID_EXTRUSION_SCALING
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if (pid_output > PID_MAX) {
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if (pid_error > 0) temp_iState[HOTEND_INDEX] -= pid_error; // conditional un-integration
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pid_output = PID_MAX;
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}
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else if (pid_output < 0) {
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if (pid_error < 0) temp_iState[HOTEND_INDEX] -= pid_error; // conditional un-integration
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pid_output = 0;
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}
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pid_output = constrain(pid_output, 0, PID_MAX);
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}
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temp_dState[HOTEND_INDEX] = temp_hotend[HOTEND_INDEX].current;
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#else // PID_OPENLOOP
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@ -908,23 +908,18 @@ float Temperature::get_pid_output(const int8_t e) {
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static PID_t work_pid = { 0 };
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static float temp_iState = 0, temp_dState = 0;
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float pid_error = temp_bed.target - temp_bed.current;
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temp_iState += pid_error;
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const float max_power_over_i_gain = (float)MAX_BED_POWER / temp_bed.pid.Ki,
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pid_error = temp_bed.target - temp_bed.current;
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temp_iState = constrain(temp_iState + pid_error, 0, max_power_over_i_gain);
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work_pid.Kp = temp_bed.pid.Kp * pid_error;
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work_pid.Ki = temp_bed.pid.Ki * temp_iState;
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work_pid.Kd = PID_K2 * temp_bed.pid.Kd * (temp_bed.current - temp_dState) + PID_K1 * work_pid.Kd;
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work_pid.Kd = work_pid.Kd + PID_K2 * (temp_bed.pid.Kd * (temp_dState - temp_bed.current) - work_pid.Kd);
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temp_dState = temp_bed.current;
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float pid_output = work_pid.Kp + work_pid.Ki - work_pid.Kd;
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if (pid_output > MAX_BED_POWER) {
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if (pid_error > 0) temp_iState -= pid_error; // conditional un-integration
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pid_output = MAX_BED_POWER;
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}
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else if (pid_output < 0) {
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if (pid_error < 0) temp_iState -= pid_error; // conditional un-integration
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pid_output = 0;
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}
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const float pid_output = constrain(work_pid.Kp + work_pid.Ki + work_pid.Kd, 0, MAX_BED_POWER);
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#else // PID_OPENLOOP
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