G34 Mechanical Gantry Calibration (like Prusa M915) (#18972)
Co-authored-by: Scott Lahteine <thinkyhead@users.noreply.github.com>
This commit is contained in:
parent
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@ -3376,6 +3376,25 @@
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//#define JOYSTICK_DEBUG
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#endif
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/**
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* Mechanical Gantry Calibration
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* Modern replacement for the Prusa TMC_Z_CALIBRATION.
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* Adds capability to work with any adjustable current drivers.
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* Implemented as G34 because M915 is deprecated.
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*/
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//#define MECHANICAL_GANTRY_CALIBRATION
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#if ENABLED(MECHANICAL_GANTRY_CALIBRATION)
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#define GANTRY_CALIBRATION_CURRENT 600 // Default calibration current in ma
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#define GANTRY_CALIBRATION_EXTRA_HEIGHT 15 // Extra distance in mm past Z_###_POS to move
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#define GANTRY_CALIBRATION_FEEDRATE 500 // Feedrate for correction move
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//#define GANTRY_CALIBRATION_TO_MIN // Enable to calibrate Z in the MIN direction
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//#define GANTRY_CALIBRATION_SAFE_POSITION { X_CENTER, Y_CENTER } // Safe position for nozzle
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//#define GANTRY_CALIBRATION_XY_PARK_FEEDRATE 3000 // XY Park Feedrate - MMM
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//#define GANTRY_CALIBRATION_COMMANDS_PRE ""
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#define GANTRY_CALIBRATION_COMMANDS_POST "G28" // G28 highly recommended to ensure an accurate position
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#endif
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/**
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* MAX7219 Debug Matrix
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*
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153
Marlin/src/gcode/calibrate/G34.cpp
Normal file
153
Marlin/src/gcode/calibrate/G34.cpp
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@ -0,0 +1,153 @@
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/**
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* Marlin 3D Printer Firmware
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* Copyright (c) 2020 MarlinFirmware [https://github.com/MarlinFirmware/Marlin]
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*
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* Based on Sprinter and grbl.
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* Copyright (c) 2011 Camiel Gubbels / Erik van der Zalm
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*
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* This program is free software: you can redistribute it and/or modify
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* it under the terms of the GNU General Public License as published by
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* the Free Software Foundation, either version 3 of the License, or
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* (at your option) any later version.
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*
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* This program is distributed in the hope that it will be useful,
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* but WITHOUT ANY WARRANTY; without even the implied warranty of
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* MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
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* GNU General Public License for more details.
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*
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* You should have received a copy of the GNU General Public License
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* along with this program. If not, see <https://www.gnu.org/licenses/>.
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*
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*/
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#include "../../inc/MarlinConfigPre.h"
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#if ENABLED(MECHANICAL_GANTRY_CALIBRATION)
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#include "../gcode.h"
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#include "../../module/motion.h"
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#include "../../module/stepper.h"
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#include "../../module/endstops.h"
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#if HAS_LEVELING
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#include "../../feature/bedlevel/bedlevel.h"
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#endif
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#define DEBUG_OUT ENABLED(DEBUG_LEVELING_FEATURE)
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#include "../../core/debug_out.h"
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void GcodeSuite::G34() {
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if (homing_needed()) return;
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TEMPORARY_SOFT_ENDSTOP_STATE(false);
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TEMPORARY_BED_LEVELING_STATE(false);
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TemporaryGlobalEndstopsState unlock_z(false);
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#ifdef GANTRY_CALIBRATION_COMMANDS_PRE
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gcode.process_subcommands_now_P(PSTR(GANTRY_CALIBRATION_COMMANDS_PRE));
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if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPGM("Sub Commands Processed");
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#endif
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#ifdef GANTRY_CALIBRATION_SAFE_POSITION
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// Move XY to safe position
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if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPGM("Parking XY");
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const xy_pos_t safe_pos = GANTRY_CALIBRATION_SAFE_POSITION;
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do_blocking_move_to(safe_pos, MMM_TO_MMS(GANTRY_CALIBRATION_XY_PARK_FEEDRATE));
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#endif
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const float move_distance = parser.intval('Z', GANTRY_CALIBRATION_EXTRA_HEIGHT),
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zbase = ENABLED(GANTRY_CALIBRATION_TO_MIN) ? Z_MIN_POS : Z_MAX_POS,
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zpounce = zbase - move_distance, zgrind = zbase + move_distance;
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// Move Z to pounce position
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if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPGM("Setting Z Pounce");
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do_blocking_move_to_z(zpounce, MMM_TO_MMS(HOMING_FEEDRATE_Z));
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// Store current motor settings, then apply reduced value
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#define _REDUCE_CURRENT ANY(HAS_MOTOR_CURRENT_SPI, HAS_MOTOR_CURRENT_PWM, HAS_MOTOR_CURRENT_DAC, HAS_MOTOR_CURRENT_I2C, HAS_TRINAMIC_CONFIG)
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#if _REDUCE_CURRENT
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if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPGM("Reducing Current");
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#endif
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#if HAS_MOTOR_CURRENT_SPI
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const uint16_t target_current = parser.intval('S', GANTRY_CALIBRATION_CURRENT);
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const uint32_t previous_current = stepper.motor_current_setting[Z_AXIS];
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stepper.set_digipot_current(Z_AXIS, target_current);
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#elif HAS_MOTOR_CURRENT_PWM
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const uint16_t target_current = parser.intval('S', GANTRY_CALIBRATION_CURRENT);
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const uint32_t previous_current = stepper.motor_current_setting[Z_AXIS];
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stepper.set_digipot_current(1, target_current);
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#elif HAS_MOTOR_CURRENT_DAC
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const float target_current = parser.floatval('S', GANTRY_CALIBRATION_CURRENT);
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const float previous_current = dac_amps(Z_AXIS, target_current);
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stepper_dac.set_current_value(Z_AXIS, target_current);
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#elif ENABLED(HAS_MOTOR_CURRENT_I2C)
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const uint16_t target_current = parser.intval('S', GANTRY_CALIBRATION_CURRENT);
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previous_current = dac_amps(Z_AXIS);
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digipot_i2c.set_current(Z_AXIS, target_current)
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#elif HAS_TRINAMIC_CONFIG
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const uint16_t target_current = parser.intval('S', GANTRY_CALIBRATION_CURRENT);
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static uint16_t previous_current_arr[NUM_Z_STEPPER_DRIVERS];
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#if AXIS_IS_TMC(Z)
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previous_current_arr[0] = stepperZ.getMilliamps();
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stepperZ.rms_current(target_current);
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#endif
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#if AXIS_IS_TMC(Z2)
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previous_current_arr[1] = stepperZ2.getMilliamps();
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stepperZ2.rms_current(target_current);
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#endif
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#if AXIS_IS_TMC(Z3)
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previous_current_arr[2] = stepperZ3.getMilliamps();
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stepperZ3.rms_current(target_current);
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#endif
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#if AXIS_IS_TMC(Z4)
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previous_current_arr[3] = stepperZ4.getMilliamps();
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stepperZ4.rms_current(target_current);
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#endif
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#endif
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// Do Final Z move to adjust
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if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPGM("Final Z Move");
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do_blocking_move_to_z(zgrind, MMM_TO_MMS(GANTRY_CALIBRATION_FEEDRATE));
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// Back off end plate, back to normal motion range
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if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPGM("Z Backoff");
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do_blocking_move_to_z(zpounce, MMM_TO_MMS(GANTRY_CALIBRATION_FEEDRATE));
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#if _REDUCE_CURRENT
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// Reset current to original values
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if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPGM("Restore Current");
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#endif
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#if HAS_MOTOR_CURRENT_SPI
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stepper.set_digipot_current(Z_AXIS, previous_current);
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#elif HAS_MOTOR_CURRENT_PWM
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stepper.set_digipot_current(1, previous_current);
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#elif HAS_MOTOR_CURRENT_DAC
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stepper_dac.set_current_value(Z_AXIS, previous_current);
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#elif ENABLED(HAS_MOTOR_CURRENT_I2C)
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digipot_i2c.set_current(Z_AXIS, previous_current)
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#elif HAS_TRINAMIC_CONFIG
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#if AXIS_IS_TMC(Z)
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stepperZ.rms_current(previous_current_arr[0]);
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#endif
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#if AXIS_IS_TMC(Z2)
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stepperZ2.rms_current(previous_current_arr[1]);
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#endif
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#if AXIS_IS_TMC(Z3)
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stepperZ3.rms_current(previous_current_arr[2]);
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#endif
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#if AXIS_IS_TMC(Z4)
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stepperZ4.rms_current(previous_current_arr[3]);
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#endif
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#endif
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#ifdef GANTRY_CALIBRATION_COMMANDS_POST
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if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPGM("Running Post Commands");
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gcode.process_subcommands_now_P(PSTR(GANTRY_CALIBRATION_COMMANDS_POST));
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#endif
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}
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#endif // MECHANICAL_GANTRY_CALIBRATION
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@ -20,26 +20,27 @@
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*
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*/
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#include "../../inc/MarlinConfig.h"
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#include "../../inc/MarlinConfigPre.h"
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#if ENABLED(Z_STEPPER_AUTO_ALIGN)
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#include "../../feature/z_stepper_align.h"
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#include "../gcode.h"
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#include "../../module/planner.h"
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#include "../../module/stepper.h"
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#include "../../module/motion.h"
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#include "../../module/stepper.h"
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#include "../../module/planner.h"
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#include "../../module/probe.h"
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#if HAS_MULTI_HOTEND
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#include "../../module/tool_change.h"
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#endif
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#include "../../lcd/ultralcd.h" // for LCD_MESSAGEPGM
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#if HAS_LEVELING
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#include "../../feature/bedlevel/bedlevel.h"
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#endif
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#if HAS_MULTI_HOTEND
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#include "../../module/tool_change.h"
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#endif
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#if ENABLED(Z_STEPPER_ALIGN_KNOWN_STEPPER_POSITIONS)
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#include "../../libs/least_squares_fit.h"
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#endif
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@ -117,7 +118,7 @@ void GcodeSuite::G34() {
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// In BLTOUCH HS mode, the probe travels in a deployed state.
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// Users of G34 might have a badly misaligned bed, so raise Z by the
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// length of the deployed pin (BLTOUCH stroke < 7mm)
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#define Z_BASIC_CLEARANCE Z_CLEARANCE_BETWEEN_PROBES + 7.0f * BOTH(BLTOUCH, BLTOUCH_HS_MODE)
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#define Z_BASIC_CLEARANCE (Z_CLEARANCE_BETWEEN_PROBES + 7.0f * BOTH(BLTOUCH, BLTOUCH_HS_MODE))
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// Compute a worst-case clearance height to probe from. After the first
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// iteration this will be re-calculated based on the actual bed position
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@ -154,21 +155,29 @@ void GcodeSuite::G34() {
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z_maxdiff = 0.0f,
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amplification = z_auto_align_amplification;
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// These are needed after the for-loop
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uint8_t iteration;
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bool err_break = false;
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float z_measured_min;
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#if DISABLED(Z_STEPPER_ALIGN_KNOWN_STEPPER_POSITIONS)
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bool adjustment_reverse = false;
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#endif
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// 'iteration' is declared above and is also used after the for-loop.
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// *not* the same as LOOP_L_N(iteration, z_auto_align_iterations)
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for (iteration = 0; iteration < z_auto_align_iterations; ++iteration) {
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#if HAS_DISPLAY
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PGM_P const msg_iteration = GET_TEXT(MSG_ITERATION);
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const uint8_t iter_str_len = strlen_P(msg_iteration);
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#endif
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// Final z and iteration values will be used after breaking the loop
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float z_measured_min;
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uint8_t iteration = 0;
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bool err_break = false; // To break out of nested loops
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while (iteration < z_auto_align_iterations) {
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if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPGM("> probing all positions.");
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SERIAL_ECHOLNPAIR("\nITERATION: ", int(iteration + 1));
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const int iter = iteration + 1;
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SERIAL_ECHOLNPAIR("\nG34 Iteration: ", iter);
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#if HAS_DISPLAY
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char str[iter_str_len + 2 + 1];
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sprintf_P(str, msg_iteration, iter);
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ui.set_status(str);
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#endif
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// Initialize minimum value
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z_measured_min = 100000.0f;
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@ -190,7 +199,8 @@ void GcodeSuite::G34() {
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// current_position.z has been manually altered in the "dirty trick" above.
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const float z_probed_height = probe.probe_at_point(z_stepper_align.xy[iprobe], raise_after, 0, true, false);
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if (isnan(z_probed_height)) {
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SERIAL_ECHOLNPGM("Probing failed.");
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SERIAL_ECHOLNPGM("Probing failed");
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LCD_MESSAGEPGM(MSG_LCD_PROBING_FAILED);
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err_break = true;
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break;
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}
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@ -249,8 +259,39 @@ void GcodeSuite::G34() {
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, " Z3-Z1=", ABS(z_measured[2] - z_measured[0])
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#endif
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);
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#if HAS_DISPLAY
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char fstr1[10];
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#if NUM_Z_STEPPER_DRIVERS == 2
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char msg[6 + (6 + 5) * 1 + 1];
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#else
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char msg[6 + (6 + 5) * 3 + 1], fstr2[10], fstr3[10];
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#endif
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sprintf_P(msg,
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PSTR("Diffs Z1-Z2=%s"
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#if NUM_Z_STEPPER_DRIVERS == 3
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" Z2-Z3=%s"
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" Z3-Z1=%s"
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#endif
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), dtostrf(ABS(z_measured[0] - z_measured[1]), 1, 3, fstr1)
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#if NUM_Z_STEPPER_DRIVERS == 3
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, dtostrf(ABS(z_measured[1] - z_measured[2]), 1, 3, fstr2)
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, dtostrf(ABS(z_measured[2] - z_measured[0]), 1, 3, fstr3)
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#endif
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);
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ui.set_status(msg);
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#endif
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auto decreasing_accuracy = [](const float &v1, const float &v2){
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if (v1 < v2 * 0.7f) {
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SERIAL_ECHOLNPGM("Decreasing Accuracy Detected.");
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LCD_MESSAGEPGM(MSG_DECREASING_ACCURACY);
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return true;
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}
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return false;
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};
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#if ENABLED(Z_STEPPER_ALIGN_KNOWN_STEPPER_POSITIONS)
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// Check if the applied corrections go in the correct direction.
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// Calculate the sum of the absolute deviations from the mean of the probe measurements.
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// Compare to the last iteration to ensure it's getting better.
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@ -266,11 +307,8 @@ void GcodeSuite::G34() {
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z_align_level_indicator += ABS(z_measured[zstepper] - z_measured_mean);
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// If it's getting worse, stop and throw an error
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if (last_z_align_level_indicator < z_align_level_indicator * 0.7f) {
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SERIAL_ECHOLNPGM("Decreasing accuracy detected.");
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err_break = true;
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break;
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}
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err_break = decreasing_accuracy(last_z_align_level_indicator, z_align_level_indicator);
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if (err_break) break;
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last_z_align_level_indicator = z_align_level_indicator;
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#endif
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@ -290,8 +328,7 @@ void GcodeSuite::G34() {
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if (z_align_abs) amplification = (iteration == 1) ? _MIN(last_z_align_move[zstepper] / z_align_abs, 2.0f) : z_auto_align_amplification;
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// Check for less accuracy compared to last move
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if (last_z_align_move[zstepper] < z_align_abs * 0.7f) {
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SERIAL_ECHOLNPGM("Decreasing accuracy detected.");
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if (decreasing_accuracy(last_z_align_move[zstepper], z_align_abs)) {
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if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPAIR("> Z", int(zstepper + 1), " last_z_align_move = ", last_z_align_move[zstepper]);
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if (DEBUGGING(LEVELING)) DEBUG_ECHOLNPAIR("> Z", int(zstepper + 1), " z_align_abs = ", z_align_abs);
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adjustment_reverse = !adjustment_reverse;
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@ -329,9 +366,14 @@ void GcodeSuite::G34() {
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if (err_break) break;
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if (success_break) { SERIAL_ECHOLNPGM("Target accuracy achieved."); break; }
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if (success_break) {
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SERIAL_ECHOLNPGM("Target accuracy achieved.");
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LCD_MESSAGEPGM(MSG_ACCURACY_ACHIEVED);
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break;
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}
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} // for (iteration)
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iteration++;
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} // while (iteration < z_auto_align_iterations)
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if (err_break)
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SERIAL_ECHOLNPGM("G34 aborted.");
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@ -327,7 +327,7 @@ void GcodeSuite::process_parsed_command(const bool no_ok/*=false*/) {
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case 33: G33(); break; // G33: Delta Auto-Calibration
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#endif
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#if ENABLED(Z_STEPPER_AUTO_ALIGN)
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#if EITHER(Z_STEPPER_AUTO_ALIGN, MECHANICAL_GANTRY_CALIBRATION)
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case 34: G34(); break; // G34: Z Stepper automatic alignment using probe
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#endif
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@ -465,11 +465,12 @@ private:
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TERN_(DELTA_AUTO_CALIBRATION, static void G33());
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#if ENABLED(Z_STEPPER_AUTO_ALIGN)
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#if EITHER(Z_STEPPER_AUTO_ALIGN, MECHANICAL_GANTRY_CALIBRATION)
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static void G34();
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static void M422();
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#endif
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TERN_(Z_STEPPER_AUTO_ALIGN, static void M422());
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TERN_(ASSISTED_TRAMMING, static void G35());
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TERN_(G38_PROBE_TARGET, static void G38(const int8_t subcode));
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@ -422,7 +422,7 @@
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#elif defined(CHAMBER_HEATER_PIN)
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#error "CHAMBER_HEATER_PIN is now HEATER_CHAMBER_PIN. Please update your configuration and/or pins."
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#elif defined(TMC_Z_CALIBRATION)
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#error "TMC_Z_CALIBRATION has been deprecated in favor of Z_STEPPER_AUTO_ALIGN. Please update your configuration."
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#error "TMC_Z_CALIBRATION has been deprecated in favor of MECHANICAL_GANTRY_CALIBRATION. Please update your configuration."
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#elif defined(Z_MIN_PROBE_ENDSTOP)
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#error "Z_MIN_PROBE_ENDSTOP is no longer required. Please remove it from Configuration.h."
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#elif defined(DUAL_NOZZLE_DUPLICATION_MODE)
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@ -2788,6 +2788,21 @@ static_assert( _ARR_TEST(3,0) && _ARR_TEST(3,1) && _ARR_TEST(3,2)
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#endif
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#endif
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#if ENABLED(MECHANICAL_GANTRY_CALIBRATION)
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#if NONE(HAS_MOTOR_CURRENT_DAC, HAS_MOTOR_CURRENT_SPI, HAS_MOTOR_CURRENT_DAC, HAS_TRINAMIC_CONFIG, HAS_MOTOR_CURRENT_PWM)
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#error "It is highly recommended to have adjustable current drivers to prevent damage. Disable this line to continue anyway."
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#elif !defined(GANTRY_CALIBRATION_CURRENT)
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#error "MECHANICAL_GANTRY_CALIBRATION Requires GANTRY_CALIBRATION_CURRENT to be set."
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#elif !defined(GANTRY_CALIBRATION_EXTRA_HEIGHT)
|
||||
#error "MECHANICAL_GANTRY_CALIBRATION Requires GANTRY_CALIBRATION_EXTRA_HEIGHT to be set."
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#elif !defined(GANTRY_CALIBRATION_FEEDRATE)
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||||
#error "MECHANICAL_GANTRY_CALIBRATION Requires GANTRY_CALIBRATION_FEEDRATE to be set."
|
||||
#endif
|
||||
#if defined(GANTRY_CALIBRATION_SAFE_POSITION) && !defined(GANTRY_CALIBRATION_XY_PARK_FEEDRATE)
|
||||
#error "GANTRY_CALIBRATION_SAFE_POSITION Requires GANTRY_CALIBRATION_XY_PARK_FEEDRATE to be set."
|
||||
#endif
|
||||
#endif
|
||||
|
||||
#if ENABLED(PRINTCOUNTER) && DISABLED(EEPROM_SETTINGS)
|
||||
#error "PRINTCOUNTER requires EEPROM_SETTINGS. Please update your Configuration."
|
||||
#endif
|
||||
|
@ -67,6 +67,9 @@ namespace Language_en {
|
||||
PROGMEM Language_Str MSG_AUTO_HOME_Z = _UxGT("Home Z");
|
||||
PROGMEM Language_Str MSG_AUTO_Z_ALIGN = _UxGT("Auto Z-Align");
|
||||
PROGMEM Language_Str MSG_ASSISTED_TRAMMING = _UxGT("Assisted Tramming");
|
||||
PROGMEM Language_Str MSG_ITERATION = _UxGT("G34 Iteration: %i");
|
||||
PROGMEM Language_Str MSG_DECREASING_ACCURACY = _UxGT("Accuracy Decreasing!");
|
||||
PROGMEM Language_Str MSG_ACCURACY_ACHIEVED = _UxGT("Accuracy Achieved");
|
||||
PROGMEM Language_Str MSG_LEVEL_BED_HOMING = _UxGT("Homing XYZ");
|
||||
PROGMEM Language_Str MSG_LEVEL_BED_WAITING = _UxGT("Click to Begin");
|
||||
PROGMEM Language_Str MSG_LEVEL_BED_NEXT_POINT = _UxGT("Next Point");
|
||||
|
@ -358,7 +358,7 @@ void menu_motion() {
|
||||
//
|
||||
// Auto Z-Align
|
||||
//
|
||||
#if ENABLED(Z_STEPPER_AUTO_ALIGN)
|
||||
#if EITHER(Z_STEPPER_AUTO_ALIGN, MECHANICAL_GANTRY_CALIBRATION)
|
||||
GCODES_ITEM(MSG_AUTO_Z_ALIGN, PSTR("G34"));
|
||||
#endif
|
||||
|
||||
|
@ -61,7 +61,7 @@ opt_set MOTHERBOARD BOARD_COHESION3D_REMIX
|
||||
opt_set X_DRIVER_TYPE TMC2130
|
||||
opt_set Y_DRIVER_TYPE TMC2130
|
||||
opt_set Z_DRIVER_TYPE TMC2130
|
||||
opt_enable AUTO_BED_LEVELING_BILINEAR EEPROM_SETTINGS EEPROM_CHITCHAT \
|
||||
opt_enable AUTO_BED_LEVELING_BILINEAR EEPROM_SETTINGS EEPROM_CHITCHAT MECHANICAL_GANTRY_CALIBRATION \
|
||||
TMC_USE_SW_SPI MONITOR_DRIVER_STATUS STEALTHCHOP_XY STEALTHCHOP_Z HYBRID_THRESHOLD \
|
||||
SENSORLESS_PROBING Z_SAFE_HOMING X_STALL_SENSITIVITY Y_STALL_SENSITIVITY Z_STALL_SENSITIVITY TMC_DEBUG \
|
||||
EXPERIMENTAL_I2CBUS
|
||||
|
@ -110,6 +110,7 @@ default_src_filter = +<src/*> -<src/config> -<src/HAL> +<src/HAL/shared>
|
||||
-<src/gcode/bedlevel/G42.cpp>
|
||||
-<src/gcode/bedlevel/M420.cpp>
|
||||
-<src/gcode/calibrate/G33.cpp>
|
||||
-<src/gcode/calibrate/G34.cpp>
|
||||
-<src/gcode/calibrate/G34_M422.cpp>
|
||||
-<src/gcode/calibrate/G76_M192_M871.cpp>
|
||||
-<src/gcode/calibrate/G425.cpp>
|
||||
@ -309,6 +310,7 @@ MK2_MULTIPLEXER = src_filter=+<src/feature/snmm.cpp>
|
||||
EXT_SOLENOID|MANUAL_SOLENOID_CONTROL = src_filter=+<src/feature/solenoid.cpp> +<src/gcode/control/M380_M381.cpp>
|
||||
HAS_CUTTER = src_filter=+<src/feature/spindle_laser.cpp> +<src/gcode/control/M3-M5.cpp>
|
||||
EXPERIMENTAL_I2CBUS = src_filter=+<src/feature/twibus.cpp> +<src/gcode/feature/i2c>
|
||||
MECHANICAL_GANTRY_CAL.+ = src_filter=+<src/gcode/calibrate/G34.cpp>
|
||||
Z_STEPPER_AUTO_ALIGN = src_filter=+<src/feature/z_stepper_align.cpp> +<src/gcode/calibrate/G34_M422.cpp>
|
||||
G26_MESH_VALIDATION = src_filter=+<src/gcode/bedlevel/G26.cpp>
|
||||
ASSISTED_TRAMMING = src_filter=+<src/gcode/bedlevel/G35.cpp>
|
||||
|
Loading…
Reference in New Issue
Block a user